Oxygen and PSA
Why does a PSA plant need an oxygen receiver?
Why does a PSA oxygen plant need an oxygen buffer tank, and how is it sized?
Short answer
A PSA plant stores its oxygen in a receiver, or buffer tank, before the pipeline: AIGA 113/20, adopted from EIGA Doc 195, asks for the buffer to be sized for variations in pipeline demand and short-term peaks and, on a standby unit, to supply the nominal flow throughout its start-up.
In a PSA plant, the oxygen produced in the adsorption towers is supplied to a buffer storage tank connected to the medical gas pipeline, as a USAID RISE operating procedure for PSA plants, written for hospitals in India, describes it. WHO's interim technical specifications for PSA oxygen plants (8 June 2020, superseded by WHO's technical specifications of 31 December 2024) listed an oxygen tank (receiver or buffer tank) with a bacterial outlet filter among the plant components, and WHO's Foundations of medical oxygen systems (2023) shows a product or buffer tank, followed by a bacteria or sterile filter and the oxygen analyser, in its typical PSA configuration. The PATH and CHAI brief on PSA plants (July 2021) notes that, depending on the manufacturer's recommendations, a compressed air surge tank and/or an oxygen receiver tank may be required.
How the buffer is sized
AIGA 113/20, the Asia Industrial Gases Association edition of EIGA Doc 195 on on-site oxygen 93, sets criteria rather than a volume:
- Demand variation: the buffer capacity is designed to take account of the variations in pipeline demand at the output of the concentrator unit.
- Short-term peaks: the buffer is designed and sized to take account of short-term consumption peaks.
- Start-up of a standby unit: where a concentrator unit is the secondary source, the duration of its start-up is taken into account in sizing its buffer, which must be able to supply the nominal flow rate at the required pressure throughout the start-up, the worst case being considered.
- No reserve at changeover: it is not acceptable to use the reserve source of supply when switching from the primary source to the secondary source or back.
The same document asks for the oxygen buffer to have a pressure relief valve and a means of purging. For the capacity of the supply system as a whole, it lists current average demand, daily activities, consumption peaks and future requirements, such as extensions or new activities.
Operating with the receiver
In the USAID start-up procedure, the receiver's inlet and outlet valves are kept closed at first. Once the oxygen pressure exceeds 4.2 bar and the display shows a purity of 93% ± 3%, the operator waits 5 minutes and then fully opens the receiver outlet valve if the plant is connected to the hospital pipeline. The daily inspection includes the oxygen pressure in the air receiver tank, the adsorption towers and the oxygen buffer tank, and a pressure relief valve is fitted in all the pressure vessels.
ULTRAOX plants include one or more air tanks and one or more oxygen tanks in their basic configuration, according to the ULTRAOX SC and ULTRAOX ST datasheets. The ULTRAOX 2022 datasheet describes a vertical oxygen storage tank with a medical grade oxygen coating, an oxygen safety valve and a calibrated and certified pressure gauge, and lists a high efficiency particulate filter for medical oxygen among the oxygen filters. The plant starts and stops oxygen production automatically in response to demand from the downstream distribution system.
More questions
Is the air receiver the same as the oxygen receiver?
No. The USAID RISE procedure describes the air receiver as the pressure vessel where air from the dryer and filters collects, at 4.5 to 5 bar, before the adsorption towers, while the oxygen buffer tank receives the oxygen and connects to the pipeline.
Can the reserve cylinders cover a changeover between two plants?
AIGA 113/20 says it is not acceptable to use the reserve source when switching from the primary to the secondary source or back; the buffer of the standby unit has to cover its start-up.
Sources
- AIGA 113/20 (adopted from EIGA Doc 195), On site generation of oxygen 93% for medicinal use, sections 4.3.1 and 4.4.1
- WHO, Technical specifications for PSA oxygen plants, interim guidance (8 June 2020)
- WHO, Foundations of medical oxygen systems (17 February 2023), section 2.1 and Fig. 2.2
- PATH and CHAI, Oxygen Generation and Storage: Pressure/Vacuum Swing Adsorption Plant (July 2021)
- USAID RISE, Standard Operating Procedures: PSA Plant Operations and Preventive Maintenance by the Facility Management
- ULTRAOX SC datasheet, p. 2
- ULTRAOX ST datasheet, p. 2
- ULTRAOX datasheet 2022, p. 6 and p. 16
- WHO, Technical specifications for health facility based medical oxygen systems (31 December 2024), note on the oxygen generator plant specification (supersedes the 2020 interim PSA specifications)
Ultra Controlo figures come from its technical datasheets. Third-party facts were read at the source on the date shown.
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